赵鹤飞,夏泉鸣,邱勇隽,王耀松,蒋丽华,赵黎明" /> 生物基尼龙聚丁内酰胺单体γ-氨基丁酸的纯化工艺研究

生物技术进展 ›› 2014, Vol. 4 ›› Issue (5): 368-372.DOI: 10.3969/j.issn.2095-2341.2014.05.10

• 研究论文 • 上一篇    下一篇

生物基尼龙聚丁内酰胺单体γ-氨基丁酸的纯化工艺研究

赵鹤飞,夏泉鸣,邱勇隽,王耀松,蒋丽华,赵黎明*   

  1. 华东理工大学, 生物反应器工程国家重点实验室; 发酵工业分离提取技术研发中心, 上海 200237
  • 收稿日期:2014-06-24 出版日期:2014-09-25 发布日期:2014-08-11
  • 通讯作者: 赵黎明,教授,博士,主要从事分离提取技术、食品科学与工程、发酵工程研究。E-mail:zhaoliming@ecust.edu.cn
  • 基金资助:

    国家863计划项目(2014AA021202)资助。

Study on the Separation and Extraction Technology of Gamma-aminobutyric Acid (GABA) for PA4

ZHAO He-fei, XIA Quan-ming, QIU Yong-jun, WANG Yao-song, JIANG Li-hua, ZHAO Li-ming   

  1. State Key Laboratory of Bioreactor Engineering, the R&D Center of Separation and Extraction Technology in Fermentation Industry, East China University of Science and Technology, Shanghai 200237, China
  • Received:2014-06-24 Online:2014-09-25 Published:2014-08-11

摘要: 为掌握从谷氨酸发酵液提取生物基尼龙聚丁内酰胺单体γ-氨基丁酸(GABA)的技术,本文研究了膜过滤联合离子交换吸附和洗脱的工艺,并且使用活性炭进行脱色。膜过滤过程中初始大跨膜压差为0.85 bar,过滤温度控制在38℃;离子交换过程采用QY\|021\|a强酸型阳离子交换树脂,常温下吸附-洗脱的操作方法;经旋转蒸发浓缩后,添加15%(碳对固形物含量之比)活性炭,温度为65℃,搅拌40 min脱色。结果表明:平均膜通量为128 L/m2·h,浓缩倍数为33.3倍。经取样检测膜透过液样品,浓缩液样品计算GABA收率为97.7%,微滤膜以及膜表面污染物上无GABA截留和吸附截留;离子交换经5 BV洗脱后计算收率,吸附-洗脱过程的收率为92.8%;使用活性碳B的脱色率为94.2%,GABA收率为99.2%。该工艺的总收率为85%,该工艺具有工业化应用前景,并且可以通过优化离子交换工艺和设备进一步提高收率。

关键词: &gamma, -氨基丁酸, 谷氨酸, 发酵液, 膜分离, 离子交换

Abstract: In order to explore the extraction technology of GABA from fermentation broth with glutamic acid as substrate, membrane filtration associated with ion\|exchange adsorption and desorption process were studied in this paper, and followed with decolorization by using active carbon. The initial trans\|membrane pressure is 0.85 bar during the filtration process, and the temperature was controlled at 38℃. With QY-021-a strong acid cation exchange resin as packing in ion\|exchange column, adsorption-desorption process was exerted at room temperature. After concentrated by rotary evaporation, decolorization was performed using 15% (carbon/solids in the solution) activate carbon, with temperature fixed at 65℃, stirring for 40 min. Results showed that the average flux was 128 L/m2·h, and concentration ratio was 33.3. Samplings to detect membrane permeate showed that the yield of GABA was 97.7%, which indicated that there was no GABA retention of interception and adsorption on microfiltration membrane surface and fouling layer. After collecting 5 BV permeate to calculate the yield of ion-exchange process, results showed that the yield was 92.8%, decolorization ratio was 94.2% by using activate carbon B, and the GABA yield was 99.2%. The total yield of the whole process was up to 85%, which indicated that this process has the prospects for industrial application, and further improvements of yield could be achieved by optimized ion exchange processes and equipment.

Key words: GABA, glutamic acid, broth, membrane seperation, ion-exchange